Technical Upgrades in Tray Packaging Machines: Green and Customized Solutions Emerge as New Industry Trends
In response to global low-carbon development requirements and market-specific demands, the pallet packaging machine industry is accelerating technological innovation.
Oct 20,2025
Driven by the dual goals of "double carbon" and consumption upgrading, tray packing machines no longer only pursue efficiency but transform towards "greenization" and "customization", becoming important equipment for enterprises to achieve sustainable development and differentiated competition. Data shows that enterprises using new green tray packing machines have reduced packaging material loss rate by 25% and energy cost by 18%, while meeting the environmental regulations of the EU, North America and other regions, improving the export competitiveness of products.
At the production and manufacturing level, green technology innovation has become a core breakthrough. On the one hand, the equipment improves the packaging structure, adopts a compatible design for degradable films and paper trays, supports the use of recyclable PP and PE films as well as paper and bamboo trays, reducing the generation of plastic waste. On the other hand, it optimizes the power system, adopts energy-saving motors and frequency conversion control technology, reducing the standby energy consumption of the equipment to 1/3 of that of traditional models, and the operating energy consumption by 15%-20%. Some models can also be connected to the factory's photovoltaic power supply system to realize the use of clean energy. In addition, the equipment adopts a modular disassembly design, and more than 80% of the parts can be recycled after scrapping, reducing resource waste.
Customization capabilities meet the needs of special industries. For battery tray packaging in the new energy industry, the equipment adopts anti-corrosion materials and explosion-proof design to avoid equipment damage caused by battery electrolyte leakage; for the sterile requirements of the pharmaceutical industry, it launches customized models with all-stainless steel bodies and ultraviolet disinfection functions, realizing sterile environment control during the packaging process and meeting GMP standards; for perishable products in the fresh food industry, it integrates a temperature control module to extend the transportation and fresh-keeping period of products by adjusting the packaging environment temperature. At the same time, the equipment supports customers to customize packaging parameters, such as packaging layers, strength, speed, etc., to adapt to the protection needs of different products.
The expansion of application fields drives the growth of market demand. In the new energy field, customized tray packing machines ensure the safe transportation of batteries, photovoltaic modules and other products, reducing the risk of damage; in the pharmaceutical field, sterile models meet the packaging requirements of vaccines and biological agents, helping to control the quality of pharmaceutical products; in the fresh food field, temperature-controlled integrated models promote the upgrading of cold chain logistics packaging, reducing the loss of fresh products. In the future, with the application of 3D printing technology in parts manufacturing, tray packing machines will achieve faster customized delivery, further shortening the equipment commissioning cycle for enterprises and promoting the development of the packaging industry towards high efficiency, low carbon and personalization.
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