Against the background of large-scale production in modern manufacturing, tray packing machines have become key equipment connecting production and logistics, completely solving the pain points of low efficiency in traditional manual tray arrangement and packaging. In the past, manual operations not only handled less than 500 trays per person per day, but also easily led to poor packaging sealing due to tray arrangement deviations, with a cargo transportation loss rate of 5%-8%. However, through technological innovation, the new generation of tray packing machines has increased the processing efficiency of a single device to 1200-1500 units per day, with a packaging qualification rate stable above 99.5%.​

From the perspective of production and manufacturing, the core breakthrough of the equipment is reflected in two dimensions: "flexible design" and "intelligent control". In terms of flexibility, an adjustable tray positioning mechanism is adopted. By simply entering parameters through the touch screen, switching between different specifications of trays from 300mm×200mm to 600mm×400mm can be completed within 3 minutes without replacing mechanical parts, adapting to the packaging of various products such as snacks, electronic components, and cosmetics. In terms of intelligent control, it is equipped with a machine vision system that can real-time identify the placement status of products in the tray, automatically correct the packaging position to avoid packaging failures caused by product deviation. At the same time, it integrates a data collection function to record data such as packaging quantity and qualification rate in real time, facilitating enterprises to trace the production process.​

In terms of characteristics and advantages, "high efficiency" and "stability" are particularly prominent. High efficiency is reflected in the equipment's adoption of servo motor drive and synchronous belt transmission, which increases the packaging speed by 40% compared with traditional models and supports 24-hour continuous operation to meet the three-shift production needs of enterprises. Stability is ensured through a dual detection mechanism - infrared sensors detect whether the tray is in place, and pressure sensors control the packaging force, which not only prevents goods from scattering due to loose packaging but also avoids product damage caused by excessive tightness. In addition, the equipment adopts a food-grade stainless steel body and dust-proof design, meeting the hygiene standards of the food and pharmaceutical industries and expanding the application scope.​

Application fields have extended from the traditional food industry to multiple fields. In the food industry, for baked products and frozen foods, the equipment can be equipped with a nitrogen filling function to extend the product shelf life; in the electronics industry, through anti-static materials and sealing design, it protects precision components from static electricity and humidity; in the daily chemical industry, it adapts to the mixed tray arrangement of bottled and boxed products to meet the needs of multi-category collective packaging. In the future, with the integration of IoT technology, tray packing machines will also realize remote monitoring and predictive maintenance, further reducing equipment downtime and improving supply chain collaboration efficiency.